RS Production OEE
Find your factory’s hidden capacity, become more resource efficient
RS Production® OEE gives you the insights needed to make better and fact based decision. It help you cut production costs, get real-time control, and use fewer resources per produced unit. Improving Overall Equipment Efficiency (OEE) is both profitable and sustainable.
No more need for spreadsheets, pencils and paper for production follow up. Get a ready-to-start configuration up in 5 minutes with the guided wizard.
Make better, fact-based decisions
Automatically identify machine time losses in real-time. Operators can add their unique domain expertise with loss codes, comments, and more using a touch screen at the machine.
Easily understand data from machines and operators with standard reports designed to help your teams make fact-based decisions.
Get insight into production losses, react quickly and accurately to deviations, and get visual facts for your meetings and improvement work.
Features
Look here for Products, variants and functionality
OEE
Complete OEE capabilities including
automatic (or manual) downtime, speed loss and scrap logging
manual and/or automatic reason coding
Downtime
Speedloss
Scrap
Rework
automatic changeover logging
Machine monitoring
OPC, 24V, Webservice API or most common machine interfaces to monitor
uptime/downtime
production cycles and produced amounts
Read more about OPC data integration
Plug and play with RS IoT box
Use our self designed RS IoT box to easily capture machine signals to the cloud service
Data capture over 4G network or factory WiFi
8 inputs per box
Learn more about RS IoT - Technical Data
Production follow up
Follow production net-output by
produced amount
produced, scrapped, good units
product/order run
production order plan
Visual operator screens
Provide operators with relevant information such as
production plans
loss coding
visual shift targets report
Read more about RS Production Operator tools user interface
Reports and KPI's
50+ standard reports including
pareto charts
OEE waterfall
cycle time analysis
change over matrix
various filter and sorting
automatic report e-mails and prints
Live TV-screen dashboards
Visualize live production status factory wide using
a range of standard TV-screens
no-coding customization
25+ visual components
Learn more about RS Production Screens
Mobile access
Live production data at your fingertips with mobile
OEE
production output
production times
messaging (chat) system
iPhone, Android, Windows support
See more about RS Production Mobile
Loss analysis
No extra software is required to optimize production by analyzing
OEE and losses
combine dimensions
loss drill down reports
Messaging system
Enable team communication inside your factory with
direct messages
message groups for relevant communications within or cross organizations
Integrations
production plans
articles/products
production data
Go here to read a Guide to MES-integrations
Cloud operated
RS Production is generally cloud operated.
Learn more about Cloud service and data security
Operator tools
Here’s a selection of features in Operator tools
Real time overview of status against plan and top losses.
Real time view of OEE losses and visual user interface for operator to add reason codes and comments.
Scrap and rework registration
Visual production plan to change running order and/or item (article)
Reports and analysis
The visual OEE loss model reveals the hidden capacity in machines and factories.
The OEE overview report helps understanding more about the OEE losses. Click to drill down and the underlaying reasons.
Visual pareto diagrams show the reasons behind the OEE losses.
Follow the development of losses over time.
The cycle time analysis shows the true cycle times and efficiency factors to use in planning and cost calculations.
The real time timeline report adds transparency and tells exactly when something happened.
Office tools
Easy to use settings interface to help you to have a system that is up to date with your needs.
Use the Screens tool to configure your own report pages with no code writing. Select from +30 different visual standard components and adjust the dashboards when your teams need for facts changes over time.
Support different roles and meetings with facts automatically with scheduled emails and print-outs.
The visual reason manager helps to setup and maintain reason codes for downtime, speedloss, scrap and speed loss. Assign different reason codes to different machines and types of production processes. Group reason codes in categories to get a high level overview.
Use the visual scheduling to define shift schedules and machine time calendar. Automatic scheduling into the future. Handles breaks and planned shifts.